Be sure to use a compressor to keep the sheet in position to avoid chipping and more time needed to polish the cut.
Best method to cut acrylic sheet.
For best results use another tool like the earlier mentioned table saw to cut your acrylic roughly before getting a more exact finish with the router.
Place the sheet down flat on a table or a work station so you can measure and cut on a stable surface.
Push the acrylic through a table saw for a straight cut.
Lay the sheet on a flat surface and.
To guard against cracking place the acrylic on a flat sheet of glass in a shop oven not the one in your kitchen at about 180ºf 82ºc for about 1 hour per mm thickness then let them air cool.
Bend the overhang side of the sheet with quick and even motion.
Scoring preferably works on sheets less than 6 35mm in thickness.
Mark the area of sheet you want to cut.
Routers can be used to cut acrylic for both curved and straight cuts.
Don t move too quickly as you ll create a rougher edge but don t go too slowly as you can melt the plastic.
For thin sheets of plexiglass that are up to 3 16 inch 0 48 cm thick scoring the sheet and then snapping it is an easy way to cut it.
If your project requires the acrylic to have a smoothed edge smoothing must be done after sizing cuts are made.
For a thin sheet of plexiglass that is material up to about 3 16 inch thick use a scoring method not dissimilar from a technique used to cut actual glass.
Using solvent based glues on laser cut extruded acrylic can cause cracking due to the internal stresses from temperature differences in the acrylic.
Cutting plexiglass to size is a simple process but often leaves the piece with very rough edges.
Start at one edge of the mark you made.
Make sure the surface is clean and clear of any objects that could impede your work or potentially mark or.
Push the acrylic through the table saw at a steady pace being sure to keep your fingers out of the way of the saw.
Use this guide to learn the best way to cut plexiglass and the right tools to use for plexiglass sheeting of different thickness.
An optix acrylic sheet is a type of lightweight clear plastic.
Use scoring knife to cut a narrow groove in the acrylic sheeting.
Clamp the sheet if needed.